Hilox Lighting
Smaller, smarter, stronger! Meet our new XTR LED for your headlight

Smaller, smarter, stronger! Meet our new XTR LED for your headlight

Redactie Hilox Lighting
By Redactie Hilox Lighting
Published
Reading time
4 min

Short answer

What makes the new Hilox XTR LED headlight bulb different?

The new Hilox XTR LED headlight bulb is small enough to fit any headlight and bright enough to outperform whatever xenon kit you can pick up on an online marketplace. With the installation depth cut to 32mm, the LED fits 99% of all headlights without modification.
  • Philips Luxeon Z ES LED chips with a smart driver that delivers a constant current and regulates the heat.
  • 32mm installation depth: fits 99% of all headlights, where the L2 managed 50%.
  • The Maglev fan sits in a new position, which saves a full 2cm of installation depth.
  • The Evolution CAN-bus II module works on 100% of all vehicles, for now.

The XTR LED headlight bulb: a perfect balance

The Hilox XTR LED is the first LED small enough to fit in any headlight and bright enough to outperform whatever xenon kit you can pick up on an online marketplace. Planning to put different bulbs in your headlights because you do not get enough light, or because you are sick of those ugly yellow filament bulbs? Then this is the ultimate LED upgrade!

An ultra-modern design with a touch of Eindhoven

After the 2nd generation of LEDs, the L1 and L2, we took a critical look at design, ease of installation and light output. After 3 years we had gathered enough feedback and data to throw the design rudder fully around. With our City of Light in mind, and the drive to develop something unique that fits in any headlight, the XTR LED was born.

We let ourselves be inspired by the futuristic design of the Evoluon, and the first sketches were drawn from that angle. After a lot of fitting and measuring, we managed to reduce the installation depth to 32mm, which makes installing it a whole lot easier.

Smart control

To let the Philips Luxeon Z ES LED chips shine at their best, we developed a state-of-the-art control circuit, also known as a driver. This driver delivers a powerful and very constant current, so the LEDs always burn at the same power and do not get dimmer as the chips come up to temperature. The smart XTR driver also takes care of perfect heat regulation: if the LED chips get too hot, the driver reduces the current so the LEDs do not fail. That way you never run the risk of being left in the dark without light, which we think is rather the safe way to go!

The driver is packed in a sturdy aluminium waterproof and shockproof jacket, so it can take a good splash of water and a knock or two.

Maglev fan

Our L2 LED already used a Maglev fan, which let us raise the light output from 2,800 lumens to 3,200 lumens. But the position of the fan was not really ideal and took up a lot of room. So we changed its position, which let us shave a full 2cm off the total installation depth, which is huge for this kind of product. As a result, the LED will fit in 99% of all headlights without any modification to the headlight, where the L2 managed only 50%.

Evolution CAN-bus II

Developments in the various technologies in new vehicles move fast, really fast. Designing the CAN-bus module is proof: it took an enormous amount of time. Lots of measuring, lots of data, lots of cups of coffee and overtime. But we pulled it off: a module that, for now, works on 100% of all vehicles. Until a manufacturer comes up with yet another new technology, we are stuck with the Evolution CAN-bus II module for the time being.

Comparative research

Our intern Dion from TU Eindhoven previously did research into the variety of LEDs for headlights. That was mostly theory with a little practical experience. Now, together with TU Eindhoven, we have run a new test that lets us compare against other popular LEDs from the competition.

We think it is important to do research that is as honest and transparent as possible, which is why we chose to do it with a reflector headlight. With these headlights the chance of a poor beam pattern is greater than with a headlight that has a lens and projects the light onto the road better.

Which LEDs did we test:

  1. Our new XTR LED with Philips Luxeon Z ES chips
  2. A popular LED from a random competitor with Luxeon Z ES chips
  3. A product with CSP LED chips: LED chips from Korea that look like two peas in a pod with the Z ES chips but perform differently, and are often sold as Z ES LED chips on various Chinese web shops.

Heat production

We took 3 measurements: 1 after 30 sec, 1 after 15 minutes and 1 after 30 minutes. We measured at an ambient temperature of 27.3 degrees Celsius. Yes, it gets nicely warm here in summer!

Beam

And then the most important aspect of good lighting: the beam, or beam pattern. Where does the light go, and what does the spread of the light do to the final light output? For this we used a headlight from a Highlander, because even with halogen this headlight already has a good beam pattern. That way we can make a better and fairer comparison.

Disclaimer: Although our test was carried out very carefully, there is always a chance of a small deviation, as the beam pattern depends heavily on the quality of the headlight. Recent American research shows that not all car makers produce a great headlight. No rights can therefore be derived from the research above.

Frequently asked questions about the Hilox XTR LED

What is the installation depth of the XTR LED?
The installation depth has been cut to 32mm. That means the LED fits 99% of all headlights without modification, where the L2 managed only 50%.
Which LED chips are in the XTR LED?
The XTR LED uses Philips Luxeon Z ES LED chips, controlled by a driver that delivers a powerful and very constant current.
What does the XTR driver do when the LED chips get too hot?
The driver then reduces the current so the LEDs do not fail. That way you never run the risk of being left in the dark without light.
Does the XTR LED work on cars with CAN-bus?
The Evolution CAN-bus II module works on 100% of all vehicles, for now.
Which LEDs were compared in the research with TU Eindhoven?
The new XTR LED with Philips Luxeon Z ES chips, a popular competitor LED with Luxeon Z ES chips and a product with CSP LED chips from Korea. The test was done with a reflector headlight.
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